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HomeMy WebLinkAbout306.037 - Porter Cable Palm Nailer TRAINING AND EQUIPMENT MANUAL RESCUE EQUIPMENT 306.037 PORTER CABLE PALM NAILER EFFECTIVE: NOVEMBER 2008 Current Revision Date: 8/8/19 Next Revision Date: 8/8/24 Author’s Name/Rank: Conor Schwarm, Engineer Review Level: 1 Administrative Support Leslie Oulashian, Management Analyst II PURPOSE The purpose of this policy is to outline the care and use of the Porter Cable Palm Nailer for Fresno Fire Department (FFD or Department) members. APPLICATION The Porter Cable Palm Nailer is a lightweight handheld pneumatic nailer that straps to the hand. It is convenient for working in tight spaces where a conventional nailer will not fit and is flexible enough to drive either short nails into metal straps or six inch nails into timber. By repeated hammer action (approximately 40 hits per second) the fastener is driven into the material by a constant palm pressure (as opposed to a conventional nail gun which drives the nail against the inertia of the nail gun). OPERATIONAL POLICY This section intentionally left blank. OPERATIONAL GUIDELINE 1. General Safety Rules: Operator and others in the work area MUST wear safety glasses with side shields and ear protection. Section 306.037 Page 1 of 13 Do not connect the tool to pressure, which potentially exceeds 200 psi. Disconnect the tool from the air supply hose before performing tool maintenance, clearing a jammed fastener, leaving the work area, moving the tool to another location, or handing the tool to another person. (See Figure 1.) Grip the tool firmly to maintain control. Do not drive fasteners close to the edge of the work piece. (See Figure 2.) PROCESS 1. Attachment Installation and Removal: The magnetic nail guide assembly is the primary attachment on the Palm Nailer. Remove the assembly as follows: a. Disconnect the tool from the air supply. b. Lay the tool on its cap with the nail guide pointing upward. Loosen and remove the magnetic nail guide bushing (B) using the 24 mm open-end wrench (C) supplied. (See Figure 3.) c. Lift the magnetic nail guide (A) and bushing (B) off the driver blade. Note: Always place removed attachments in the carrying case for safe storage. Figure 1 Figure 2 Section 306.037 Page 2 of 13 To reinstall the magnetic nail guide, reverse the above procedure. 2. Adjusting Fastener Depth: a. Adjust the air pressure at the compressor. b. Add/remove wave washers (D) which are installed over the driver blade (E). c. For the hammer attachment installation, spring (C), driver guide (F), and three wave washers (D) must all be removed. (See Figure 4.) 3. Finish Nail Guide Assembly: a. Disconnect the tool from the air supply. Note: The finish nail guide requires the use of the magnetic nail guide bushing supplied on the tool. Figure 3 Figure 4 Section 306.037 Page 3 of 13 b. Lay the tool on its cap with the nail guide pointing upward. c. Loosen and remove the magnetic nail guide (B) using the 24 mm open-end wrench. d. Lift the magnetic nail guide (A) off the driver blade and place it in the carrying case. (See Figure 5.) . e. Remove the plastic plug (C) from the finish nail guide. Note: Take care not to allow the drive pin and spring to fall out of the bore of the finish nail guide. f. Slide the finish nail guide (A) over the driver blade. (See Figure 6.) Figure 5 Figure 6 Section 306.037 Page 4 of 13 g. Slide the magnetic nail guide bushing (B) over the finish nail guide and screw it into the housing using the 24 mm open-end wrench and tighten as securely as possible. (See Figure 7.) 4. Standard Nail Guide Assembly: a. Disconnect the tool from the air supply. b. Lay the tool on its cap with the nail guide pointing upward. Loosen and remove the magnetic nail guide bushing (B) using the 24 mm open-end wrench. (See Figure 8.) c. Slide the magnetic nail guide (A) off the driver blade. d. Place both the magnetic nail guide and the bushing in the carrying case. Figure 7 Figure 8 Section 306.037 Page 5 of 13 e. Slide the standard nail guide (A) over the driver blade and inside the spring coils. Slide the standard nail guide bushing (B) over the driver blade and spring. (See Figure 9.) f. Screw the standard nail guide bushing into the tool housing and tighten as securely as possible using the 24 mm open-end wrench. 5. Hammer Assembly: a. Disconnect the tool from the air supply. b. Lay the tool on its cap with nail guide pointing upward. Loosen and remove the magnetic nail guide bushing (B) using the 24 mm open-end wrench. (See Figure 10.) c. Slide the magnetic nail guide (A) off the driver blade. d. Place both the magnetic nail guide and the bushing in the carrying case. Figure 9 Figure 10 Section 306.037 Page 6 of 13 e. Remove the spring (C), driver guide (F), three wave washers (D), magnetic driver guide, and bushing from the driver blade (E) and place in the carrying case. (See Figure 11.) f. Slide the hammer sleeve (A) over the driver blade (E). (See Figure 12.) g. Screw the hammer head guide bushing (B) into the housing using the 30mm open-end wrench. (See Figure 13.) Figure 11 Figure 12 Figure 13 Section 306.037 Page 7 of 13 h. Insert the hammer base (C) into the guide bushing (B) making sure the flats on the driver blade and the hammer base flats are aligned. (See Figure 14.) i. Screw the hammer head (D) on the threads of the driver blade (E). (See Figure 15.) j. Push the hammer head assembly into the hammer head guide bushing as far as it will go. This will push the piston to the top of its stroke. k. Align the flats on the hammer base with the slots in the hammer head guide bushing until the 30mm open-end wrench will engage the flats (A). Figure 14 Figure 15 Section 306.037 Page 8 of 13 l. Engage the other 30mm open-end wrench with the flats on the hammer head as shown (B) and tighten as securely as possible. (See Figure 16.) 6. Operation: a. Attach the appropriate nail guide or hammer attachment. b. Connect the Palm Nailer to air supply. (See Figure 17.) c. Orient the nail (A) in the desired location (B) and push down on the tool. The tool will begin to cycle and drive the fastener. (See Figure 18.) Figure 16 Figure 17 Figure 18 Section 306.037 Page 9 of 13 d. Position the point of nail (A) in the desired location and push down on the tool. The tool will begin to cycle and drive the fastener. (See Figures 19 and 20.) Note: Maintain constant hand pressure in line with the nail until the nail is fully seated. Experimenting with the air pressure setting will determine the lowest setting needed to perform the job at hand. Air pressure in excess of what is required can cause premature wear and/or damage to the tool. e. During each two cycles, air will exhaust out of the ports (A). (See Figure 21.) f. When using the hammer attachment, hold the fastener by hand until driven deep enough to stay in place. Remove hand to complete driving fastener. Figure 19 Figure 20 Figure 21 Section 306.037 Page 10 of 13 7. Maintenance: Wipe the tool clean and inspect for wear or damage. Use nonflammable cleaning solutions to wipe the exterior of the tool only if necessary. DO NOT SOAK the tool with cleaning solutions. Such solutions can damage internal parts. Keep all screws and the nail guide bushing tight. A 4mm hex wrench and 24 x 30mm open-end wrenches are provided. Loose screws and bushing can cause personal injury or damage. If the tool is used without an in-line oiler, place five or six drops of Porter Cable Air Tool Oil into the air inlet of the tool at the beginning of each work day. Section 306.037 Page 11 of 13 TROUBLE SHOOTING Disconnect tool from air supply before performing any service procedure. Symptom Problems Solution 1. Air leak near the top of tool. Loose screw. Worn or damaged o-rings or seals. Tighten the screws. Install Overhaul Kit. 2. The tool does nothing or operates sluggishly. Inadequate air supply. Inadequate lubrication. Worn or damaged o-rings or seals. Verify adequate air supply. Put five or six drops of oil into the air inlet. Install Overhaul Kit. 3. Air leak near bottom of the tool. Loose screws. Worn or damaged o-rings or seals. Tighten the screws. Install Overhaul Kit. 4. The tool leaks air or will not function. The internal valve has shifted. If the tool is dropped after the air pressure is removed from the tool, the internal valve mechanism may shift into the open position. When connected to the compressed air source, the tool will not operate due to an air leak. To reset the internal valve to the closed position, disconnect the air supply and sharply impact the tool cap against a piece of wood. Connect the air supply hose. The air pressure will seat the valve in the closed position. Section 306.037 Page 12 of 13 INFORMATION 1. Specifications: Heavy-duty pneumatic Palm Nailer. Magnetic nail guide for driving 6 d to 16 d common flat-head nails. Finish nail guide for 1-1/4” (3 d) to 2-1/2” (8 d) finish nails. Standard guide and bushing for 4” (20 d) to 6-1/2” (70 d) common nails/spikes. A hammer-head attachment is capable of various other driving tasks not suitable for the other three guides. Tool is designed to operate on clean, dry, compressed air at regulated pressures between 50 to 120 psi. If in-line oiler is not available, place five to six drops of Porter Cable Air Tool Oil into the tool’s air inlet at the beginning of each work day. The tool must always be connected to the air supply with a coupling such that all pressure is removed from the tool when the coupling is disconnected. DEFINITIONS This section intentionally left blank. CROSS-REFERENCES No cross-references recognized. Section 306.037 Page 13 of 13