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HomeMy WebLinkAbout306.036 - Porter Cable Air Nailer TRAINING AND EQUIPMENT MANUAL RESCUE EQUIPMENT 306.036 PORTER CABLE AIR NAILER EFFECTIVE: NOVEMBER 2008 Current Revision Date: 6/14/19 Next Revision Date: 6/14/24 Author’s Name/Rank: Conor Schwarm, Engineer Review Level: 1 Administrative Support Leslie Oulashian, Management Analyst II PURPOSE The purpose of this policy is to outline the care and use of the Porter Cable Air Nailer for Fresno Fire Department (FFD or Department) members. APPLICATION The Porter Cable Pneumatic Nailer is used for nailing lumber in for framing, structural shoring, or trench applications. OPERATIONAL POLICY This section intentionally left blank. OPERATIONAL GUIDELINE This section intentionally left blank. PROCESS Preparing for the Tool 1. Connect the tool to an air supply. (See Figure 1.) Section 306.036 Page 1 of 15 Figure 1 2. Orient a strip of approved fasteners with points down (A). Align and insert into the magazine “T” slot points first. (See Figure 2.) Figure 2 3. Observe fastener icon (A). Insert fasteners (B) with points down (C). Slide fasteners forward to the front of the magazine. The magazine will hold two full strips of fasteners. (See Figure 3.) . Note: Fasteners must point in the same direction as they will be driven. Figure 3 Section 306.036 Page 2 of 15 4. Feed the strip of fasteners into the magazine (“T” slot) until they are past the nail stop (A). (See Figure 4.) Figure 4 5. Pull the follower (B) all the way to the rear of the magazine and allow the follower (C) to slide forward, gently applying pressure to the nail strips to feed the nails into the nail slot of the nose castings. (See Figures 5 and 6) Note: Do not allow the nail pusher to snap forward against the nail strips. This may damage the nail collation and cause the nails to lodge in the nail slot of the nose casting. Figure 5 Figure 6 6. Adjust directional exhaust defector (A) so the exhaust air blast will be directed away from the operator. The exhaust defector provides eight designated positions for directing the exhaust blast away from the operator. (See Figure 7.) 7. Grasp the deflector and rotate it to the desired position for the current application. Section 306.036 Page 3 of 15 Figure 7 Operating the Device – Selecting Trigger Options Single Sequential Actuation Mode 1. To use the tool in the Single Sequential Actuation Mode, depress trigger lever pivot pin (A), rotate arrow to position (B), and release. Note: Trigger lever pivot pin is spring loaded and held in position by locking tab (D) to prevent movement during operation. (See Figure 8.) Figure 8 2. To fire, grip tool firmly to maintain control and position nose of tool onto work surface. Push tool firmly against work surface to depress safety (as shown at [S]), and then squeeze trigger to fire a fastener. Allow tool to recoil away from work surface as fastener is driven. This Single Sequential Actuation method provides the most accurate fastener placement. (See Figure 9.) Section 306.036 Page 4 of 15 Figure 9 Contact Actuation Mode 1. To use the tool in the Contact Actuation Mode, depress trigger lever pivot pin (A), rotate arrow to position (C), and release. Note: Trigger lever pivot pin is spring loaded and held in position by locking tab (D) to prevent movement during operation. (See Figure 10.) Figure 10 2. To fire, grip tool firmly to maintain control and position nose of tool onto work surface. Squeeze trigger and push tool firmly against work surface to depress safety as shown at (S) and fastener will fire. Allow tool to recoil away from work surface as fastener is driven. (See Figure 11.) Section 306.036 Page 5 of 15 Note: If safety element is allowed to re-contact work surface before trigger is released, an unwanted fastener will be fired. The tool will fire a fastener each time the contact safety is depressed. This allows for repetitive fastener placement. Do not use on scaffoldings or ladders or for tasks which involve changing location frequently. Figure 11 Clearing a Jammed Fastener 1. Disconnect tool from air supply. (See Figure 12.) Figure 12 2. Remove any remaining fasteners from the nailer. Place finger in recess (A) and depress lever to release mechanism. With release button (A) depressed, slide follower all the way to the front of the magazine. (See Figure 13.) Section 306.036 Page 6 of 15 Figure 13 Depress nail stop (B), slide fasteners to the rear, and remove from magazine. (See Figures 14 and 15.) Figure 14 Figure 15 3. If a nail is jammed between the driver and nose casting, the simplest way to remove the jam is to force the driver blade back to the top or start position by using a long (approximate 1/4-inch diameter) punch and hammer. 4. The nail will either fall free out of the nose or can be extracted using needle-nose pliers (A). (See Figure 16.) Section 306.036 Page 7 of 15 Figure 16 5. If removal of the magazine is required, remove the two screws (B). (See Figure 17.) 6. Disassemble the magazine. 7. After clearing bent fastener, reverse above steps to reassemble. Figure 17 Adjusting the Depth of Drive 1. Test fire a fastener and check depth. 2. If change is desired, rotate the adjustment knob (A). (See Figure 18) Section 306.036 Page 8 of 15 Figure 18 3. Rotate the knob (A) clockwise to increase the depth of drive. (See Figure 19.) Figure 19 4. Rotate the knob (A) counter-clockwise to decrease the depth of drive. (See Figure 20.) Figure 20 Section 306.036 Page 9 of 15 Removing Rubber Nose Cushion Nose cushion is provided to reduce marring of the work surface. Remove to provide increased depth-of-drive for toe-nailing applications. (See Figure 21.) Figure 21 1. Remove cushion and store inside the bracket (B). (See Figure 22.) Figure 22 Maintenance Disconnect tool from air supply before cleaning and inspection. Correct all problems before placing the tool back in use. (See Figure 23.) Section 306.036 Page 10 of 15 Figure 23 Wipe tool clean and inspect for wear or damage. Use nonflammable cleaning solutions to wipe exterior of tool. Do not soak tool with cleaning solutions. Inspect trigger and safety mechanism to assure system is complete and functional – no loose or missing parts, no binding or sticking parts. Keep all screws tight. Place five or six drops of Porter Cable Air Tool oil into the air inlet (red arrow) of the tool at the beginning of each work day. (See Figure 24.) Figure 24 Section 306.036 Page 11 of 15 TROUBLE SHOOTING Disconnect tool from air supply before performing any service procedure. Symptom Problems Solution 1. Air leak near top of tool or in trigger area. Loose screw. Worn or damaged o-rings or seals. Tighten screws. Install Overhaul Kit. 2. Tool does nothing or operates sluggishly. Inadequate air supply. Inadequate lubrication. Worn or damaged o-rings or bumper. Verify adequate air supply. Put five or six drops of oil into air inlet. Install Overhaul Kit. 3. Air leak near bottom of tool. Loose screws. Worn or damaged o-rings or bumper. Tighten screws. Install Overhaul Kit. 4. Tool jams frequently. Incorrect fasteners. Damaged fasteners. Magazine or nose screws loose. Magazine is dirty. Driver is worn or damaged. Verify approved fasteners of correct size. Replace with undamaged fasteners. Tighten screws. Clean magazine. Install “Driver” Maintenance Kit. Section 306.036 Page 12 of 15 INFORMATION Porter Cable Air Nailer Specifications: Designed to install .113” to .148” diameter, plastic collated round head, framing nails of various lengths (2” to 3-1/2”). Fastener collation angle is 22°. Operate on clean, dry, compressed air at regulated pressure between 70 and 120 psi. Note: If in-line oiler is not available, place five to six drops of Porter Cable Air Tool Oil into the tool’s air inlet at the beginning of each workday. The tool must always be connected to the air supply with a coupling such that all pressure is removed from the tool when the coupling is disconnected. General Safety Rules: Operator and others in work area must wear safety glasses and ear protection. Check triggering method, Single (B) vs. Contact (C) actuation mode. (See Figure 25.) Figure 25 Section 306.036 Page 13 of 15 Always assume the tool contains fasteners. No horseplay. Respect the tool as a working implement. Remove finger from trigger when not driving fasteners. Never carry tool with finger on the trigger. Do not connect tool to pressure which potentially exceeds 200 psi. (See Figure 26.) Figure 26 Disconnect tool from air supply hose before doing tool maintenance, clearing a jammed fastener, leaving work area, moving tool to another location, or handing the tool to another person. (See Figure 27.) Figure 27 Section 306.036 Page 14 of 15 Connect tool to air supply before loading fasteners to prevent a fastener from being fired during connection. The tool driving mechanism may cycle when tool is connected to the air supply. (See Figure 28.) Figure 28 Grip tool firmly to maintain control while allowing tool to recoil away from work surface as fastener is driven. Do not drive fasteners on top of other fasteners or with the tool at too steep an angle; the fasteners can ricochet, causing personal injury. DEFINITIONS This section intentionally left blank. CROSS-REFERENCES This section intentionally left blank. Section 306.036 Page 15 of 15