HomeMy WebLinkAbout306.024 - Operating Procedure for Kirby-Morgan Dive System
TRAINING AND EQUIPMENT MANUAL
RESCUE EQUIPMENT
306.024 OPERATING PROCEDURE FOR KIRBY-MORGAN
DIVE SYSTEM
EFFECTIVE: NOVEMBER 2010
Current Revision Date: 10/02/19 Next Revision Date: 10/02/24
Author’s Name/Rank: Conor Manning, Firefighter Review Level: 1
Administrative Support:
Leslie Oulashian,
Management Analyst II
PURPOSE
The purpose of this policy is to provide information to familiarize Fresno Fire
Department (FFD or Department) members with the operational principles and
technical data necessary to properly operate the Kirby-Morgan Dive System.
APPLICATION
The Kirby-Morgan Dive System is a lightweight, portable control box for use in
surface-supplied air dive operations.
OPERATIONAL POLICY
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OPERATIONAL GUIDELINE
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PROCESS
1. Kirby Morgan Air Control System:
a. Controls the diver’s air supply, communications, and monitors the
diver’s depth.
b. Allows for two divers.
c. Clear push-to-talk or round-robin communications.
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d. Allows for supply to be either low-pressure compressor or high-
pressure cylinders.
e. Pneumo system with dual reading gauges is provided for each
diver to gauge diver depth.
f. Shut-off/bleed system which uses two high-pressure feed lines, that
allows the isolation of each diver’s air supply. (See Figure 1.)
Figure 1
2. KMB 18 and 28 Mask:
a. SuperFlow adjustable demand regulators provide low inhalation
resistance and high gas flow, letting the diver breathe easier and
work harder with less exertion.
b. Hood/face seal provides the diver a comfortable thermal barrier
around the head, as well as pockets for earphones. (See Figure 2.)
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Figure 2
3. Setup:
a. Open the case carefully. Unpack the system and examine it for any
damage.
b. Place the dive control system (KMACS) on firm surface.
c. Tie back the lid of the KMACS 5.
d. Connect the air supply.
e. Loosen the knurled knobs, which connect the yokes to their storage
posts in the KMACS 5 and remove the yokes from the blocks. (See
Figure 3.)
Figure 3
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f. Attach each yoke to a high-pressure cylinder as you would connect
a scuba regulator to a tank. (See Figure 4.)
Figure 4
g. The knobs on the yoke should be screwed down, finger tight.
h. Be sure the bleed valve on each yoke is in the closed position.
Note: Do not turn the cylinders on at this time.
i. Check the function of the selector handle (red) to ensure correct
operation. (See Figure 5.)
Figure 5
Note: When using high-pressure air, the selector handle must be
turned up until it stops for BLUE supply or down until it
stops for ORANGE supply. Never allow the selector handle
to stay in the marked “H.P. OFF ZONE.” Both high-
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pressure air supplies are off in the yellow striped “H.P. OFF
Zone.” (See Figure 6.)
Figure 6
j. With the communicator switched on, turn the speaker switch to “on”
(red) and adjust the volume to a comfortable level for both the diver
and KMACS 5 operator. (See Figure 7.)
Figure 7
k. Plug the earphone connectors on the diver’s umbilical into the
earphone jacks on the communicator. (See Figure 8.)
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Figure 8
l. Plug the microphone connectors on the umbilical into the
microphone jacks on the communicator.
Note: This will create a four-wire/round-robin system and the
communicator functions like a telephone conference call,
(i.e., everyone on the line can hear and speak to everyone
else).
m. Test the system and adjust all volume controls.
n. Test the pneumo:
i. Select either high-pressure supply mode or low-
pressure supply mode.
ii. Pinch the open end (diver’s end) of the red diver
pneumo hose. (See Figure 9.)
Figure 9
Pinch
Hose
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iii. Slowly open the red pneumo valve momentarily, one-
quarter turn, and observe the needle’s response on the
red diver depth gauge.
iv. Close the valve after observing correct operation and
release the end of the pneumo hose. The gauge
needle should return to zero.
v. Repeat the above procedure for the white diver.
o. Connect the back-up air supply:
i. Close the emergency valve knob (red). (See Figure
10.)
Figure 10
ii. Attach and pressure up the emergency hose.
iii. Shut off the defogger control knob (red) and screw the
regulator adjustment knob (yellow) all the way in. (See
Figure 11.)
Figure 11
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iv. With emergency hose pressurized, turn on the
emergency valve. If any gas escapes out the end of
the umbilical adapter, the one-way valve is faulty and
must be rebuilt or replaced. (See Figure 12.)
Figure 12
p. Don diver harness (separate from the weight belt) with bail-out
system. (See Figure 13.)
Figure 13
Note: Diving harness must have a provision for attaching the
emergency gas supply and a place to attach the diver’s
umbilical. (See Figure 14.)
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Figure 14
Note: Always be sure to check the pressure in your bail-out bottle
before diving. (See Figure 15.)
Figure 15
q. Connect the diver’s hose to the KMACS 5. (See Figure 16.) The
diver’s umbilical should be color coded with plastic tape to identify
each individual hose.
Note: A standby diver should always be equipped and ready to go
to the diver’s aid whenever a surface-supplied diver is
working in the water. The diver can be either a scuba diver
or another supplied diver since the KMACS 5 provides
enough air for two hose-supplied divers.
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Figure 16
r. Remove the protective caps from the outlets of the manifold on the
console.
s. Connect the diver’s umbilical hose fittings (air supply hose and
pneumo) to the KMACS 5. Do not over tighten. (See Figure 17.)
Figure 17
t. Remove the hoses themselves; and while firmly holding the end of
the hose, blow out the lines before connecting the hoses to the
mask.
u. Hold securely while pointing in a safe direction. Next, slowly bring
up gas pressure to approximately 25-40 psi, flow for 15 seconds
using KMACS 5 air regulator pressure knob (red). (See Figure 18.)
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v. Once the hose is blown out, immediately connect the fitting on the
hose to the fitting on the mask or recap.
w. Connect primary airline to the mask.
i. When connecting the hose to the mask, be sure to use
a wrench to hold the adapter or the inlet fitting, and a
second wrench to turn the swivel fitting on the hose.
(See Figure 19.)
ii. The connection between the hose and the mask must
be “snug.” Do not over tighten.
iii. A second wrench must be used when the mask is
disconnected as well.
Figure 19
x. Connect communication line to helmet.
y. Connect waterproof communications connectors, using extra care
in handling pieces.
Figure 18
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z. Align the large pin on the male connector with the yellow mark on
the female connector.
aa. Press the two connectors together until you hear a distinct “pop.”
(See Figure 20.)
Figure 20
i. Do not twist the connectors.
bb. Tape the two connectors with a piece of electrical tape to prevent
them from pulling apart. (See Figure 21.)
Figure 21
i. To separate the connectors, remove the tape, grasp the
connectors at the thickest part, place your thumbs
against each other, and pull apart until the connectors
are disconnected. (See Figure 22.)
ii. Do not twist the connectors.
iii. Do not separate the connectors by pulling on the thin
part of the wires.
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Figure 22
cc. Open the breathing gas supply to the mask.
dd. Close free-flow valve and then make sure regulator adjustment
knob is all the way in. (See Figure 23.)
Figure 23
ee. Bring up the gas supply pressure to between 135-150 psi, then
slowly back out on the mask demand regulator adjustment knob
counter clockwise until a slight free-flow develops. (See Figure 24.)
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Figure 24
ff. Once a free-flow develops, turn the adjustment knob clockwise until
the free-flow just stops. (See Figure 25.)
Note: To properly check the breathing system, you must press the
face seal against your face. The best way to do this is to
completely don the mask.
Figure 25
gg. Close the zipper until only the last six inches are open.
hh. Fasten every “leg” of the spider, except the one on the bottom left.
(Figure 26.)
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Figure 26
ii. Pick up the mask with both hands and fold the spider over the front
of the mask.
jj. Pull the hood onto your head and close the zipper. Then fasten the
remaining leg of the spider (red), supporting the mask with your
right hand. (See Figure 27.)
Figure 27
kk. For most divers, the mask is most comfortable when the spider is
adjusted so the top three legs of the spider are tighter than the
bottom two.
ll. Also, most find it comfortable to have the top three legs of the
spider three holes back from the edge and two holes back from the
edge of the bottom two legs of the spider. (See Figure 28.)
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Figure 28
mm. To keep the bib of your hood from floating up, tuck the bib of the
hood under the harness. (Figure 29.)
Figure 29
nn. Test the defogger system by turning the defogger control knob (red)
on and off. (See Figure 30.)
oo. The regulator should be adjusted by turning the adjustment knob
(green) out until a slight steady flow starts, then back in until the
flow just stops. (See Figure 30.)
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Figure 30
pp. Check the demand regulator system for proper function by
breathing in and out.
Note: Inhalation and exhalation effort should be nearly
unnoticeable.
qq. Test air purge by pressing in on the purge button (red) in the
regulator cover. This should produce a strong burst of breathing
gas. (See Figure 31.)
Figure 31
rr. Check the communications system by talking to an assistant on the
amplifier with the mask on. (See Figure 32.)
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Figure 32
Note: Never dive without attaching the umbilical to some type of
harness or clip on the diver’s body. Never allow the
umbilical to pull on the mask directly, or the diver could
suffer a neck injury. (See Figure 33.)
Figure 33
ss. Enter water and descend.
i. The tender must ensure there is a sufficient length of
umbilical and no chance of the umbilical hanging up
when the diver enters the water.
ii. The defogger valve should be turned on to overpressure
the mask to prevent the possibility of water pressure
inverting the mask exhaust valve when hitting the water.
(See Figure 34.)
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Figure 34
iii. The diver must report to the surface immediately after
the entry. It is good policy to descend 10 to 20 feet and
then pause and check the regulator adjustment for the
least breathing resistance.
tt. During the descent, the communications must be checked again
and the diver supply pressure should be adjusted as necessary to
maintain the required over-bottom pressure.
uu. To operate the pneumo, turn the knob for the appropriate diver
counter-clockwise until the indicator needle on the depth gauge
starts moving. When the depth gauge for the individual diver
indicates a depth that is known to be deeper than the diver, the
knob is turned clockwise until it is off. The indicator needle on the
depth gauge will decrease as the air bubbles leave the open end of
the pneumo hose at the diver. When the needle stops, that is the
diver’s actual depth. (See Figure 35.)
Figure 35
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vv. As the diver descends, the KMACS 5 operator should adjust the
regulator to provide 150 psi over the pressure at the diver’s
depth at all times. This provides the best breathing performance
from the diver’s demand regulator.
ww. Once the diver reaches the bottom (or maximum planned depth),
the diver should inform the KMACS 5 operator and ensure he/she
gets an accurate depth reading.
Note: At very low work rates, such as when the diver is resting or
during in-water decompression, the diver’s respiratory rate
may be quite slow. When this occurs, diver’s exhalations
may not be sufficient to move enough breathing gas
through mask exhaust to adequately wash out carbon
dioxide (CO2.) To ensure carbon dioxide does not
accumulate in the mask, divers who are at rest under water
should screw the regulator adjustment knob “out,” away
from the regulator, until a slight steady flow occurs and the
regulator can be heard to hiss. This will eliminate any
excess carbon dioxide in the mask. (Figure 36.)
Figure 36
4. Emergency Procedures:
a. Flooding:
i. The diver can clear the mask quickly by tilting the mask
down and activating the defogger control knob, or by
pressing in on the manual purge button in the center of
the regulator cover.
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Note: The water dump valve is located under the
regulator. By placing this valve in the lowest
position on the mask, water will exit more easily.
ii. After clearing, check for additional flooding. If the mask
continues to take on water, return to the diving station,
swimming with the water dump valve positioned at the
lowest part of the mask (that is with the diver’s face
forward and slightly tilted down.) Keep the free-flow knob
on. This increases the air/gas pressure slightly inside the
mask and keeps the water out. Any incoming water is
automatically purged.
b. Inhalation Resistance:
i. Adjust the demand regulator knob by rotating counter-
clockwise for easier breathing.
ii. If breathing does not get noticeably better, press the
purge button in the regulator cover.
iii. If a surge of gas does not flow with this action, open the
emergency valve.
iv. If flow is noticeably better, immediately notify topside that
you are on emergency gas.
v. Ensure your umbilical is clear and return to the stage or
descent line.
vi. The console operator should check to ensure the supply
pressure to the diver is correct.
c. Gas Flow Stops:
i. A stoppage of flow in the demand regulator usually
indicates the main gas supply has stopped.
ii. The diver should first open the emergency valve by
turning the knob.
iii. If there is still no flow from the demand regulator, the
defogger valve should be opened.
Note: If the defogger valve is left open, the bailout bottle
will drain very quickly, particularly if the diver is
deep.
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iv. Immediately notify topside, check to ensure the umbilical
is clear, and return to the diving station using the
emergency breathing supply.
Note: Avoid making a rapid ascent if at all possible.
Never ditch the mask underwater, unless
conditions absolutely require it.
d. Demand Regulator Free Flow:
i. If the demand regulator free-flows, adjust the knob
clockwise until it stops.
ii. If the free-flow cannot be stopped, the dive should be
aborted.
5. Post Dive Procedures:
a. Removing the Mask:
i. Remove the mask only after the diver is well clear of
water.
ii. Pull the nose block device knob away from your face
before starting to remove the mask.
Note: In case of emergency, the diver can shed the
Band Mask by grasping the bottom of the mask
with both hands and pushing out and up. The
mask will be able to be removed even with the
zipper closed and the spider in place.
iii. Turn the emergency gas supply off at the tank.
iv. Disconnect the emergency gas supply by using the quick
disconnect.
v. Unfasten the umbilical from the harness, take the Band
Mask from the diver, and set the mask aside.
vi. Remove the diver’s harness and bailout bottle.
vii. Remove the earphone covers and dry all parts before
storage.
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b. Storing Mask:
i. Place dry hood on mask before storage.
ii. The regulator adjustment knob should be unscrewed all
the way out (counter clockwise) until the next dive.
iii. Cap umbilical and emergency gas supply fittings.
iv. Store in the carrying bag to protect it.
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PRE-DIVE CHECKLIST
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INFORMATION
For more information, visit the following link:
https://www.kirbymorgan.com/products/air-control-systems/kmacs-5-no-
communications
DEFINITIONS
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CROSS-REFERENCES
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