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HomeMy WebLinkAbout303.004 - Pressure Control Valves Effective Date: October 2007 Robert J. Garcia, Engineer Current Revision Date: 05/27/2025 Section 303.004 Next Revision (1) Date: 05/27/2027 Page 1 of 3 Fresno City Fire Department 300 Training and Equipment Manual SECTION 303.004 PRESSURE CONTOL VALVES PURPOSE To inform members how to set and test Fresno Fire Department (FFD or Department) Pressure Control Valves known as “Relief Valves” on equipped apparatus. APPLICATION There are only two items that control pressure on hose lines: the throttle and the discharge gates. The relief valve is a very important safety feature, which protects those working on or around hose lines from over pressurization. NFPA 1901, Standard for Automotive Fire Apparatus, 2016 edition requires a pressure relief device be part of any fire apparatus pumping system. The device must operate within 3 to 10 seconds after discharge pressure rises and must not allow the pressure to exceed 30 psi above sea level. When at a working fire, the relief valve should remain off and momentarily turn on/open/amber. When additional pressure occurs from shutting down another line for advancing, or from pressure differentials in the domestic systems or supply lines, the relief valve should momentarily open if the set pressure is reached. OPERATIONAL POLICY To standardize and ensure the proper setting and operation of relief valves at fire- ground emergencies, a weekly test of relief valves will be conducted at the station each Sunday. OPERATIONAL GUIDELINE This section intentionally left blank. Effective Date: October 2007 Robert J. Garcia, Engineer Current Revision Date: 05/27/2025 Section 303.004 Next Revision (1) Date: 05/27/2027 Page 2 of 3 PROCESS Setting the Relief Valve 1. To set the relief valve, bring the pump up to the desired operating pressure using the discharge pressure gauge. 2. Slowly turn the hand wheel counterclockwise until the relief valve opens and the amber pilot light is lit. 3. Turn the wheel clockwise slightly until the light is out. The relief valve will now operate at set pressure and is set slightly higher than the discharge pressure. 4. When the pump is not in operation, the adjusting hand wheel should be turned clockwise so the control is set slightly above the normal operating pressure for hotlines. When the pump is put back into operation, reset the relief valve. Weekly Relief Valve Testing Procedure 1. Turn the control valve adjusting hand wheel clockwise as far as possible, thus “locking out” the control valve. 2. Bring the pump pressure up to 183 psi and turn the handwheel counterclockwise until the relief valve opens. 3. Turning the control valve handle in and out with a pump pressure of 183 psi will cause the relief valve and control to operate. This working action frees the valve and helps to ensure proper operation. Caution: Do not operate the pump for a prolonged period during the test, as damage to the pump may occur. Auxiliary Pump Relief Valves The auxiliary pump relief valve maximum pressure is set at 250 psi. Some models of apparatus will require two (2) members to set the relief valve, as there is no external throttle on the pump panel. Setting the Auxiliary Pump Relief Valve Effective Date: October 2007 Robert J. Garcia, Engineer Current Revision Date: 05/27/2025 Section 303.004 Next Revision (1) Date: 05/27/2027 Page 3 of 3 1. To set the relief valve, bring the pump up to the desired operating pressure of 250 psi using the discharge pressure gauge located on either the pump panel or in the cab. 2. Slowly turn the hand wheel counterclockwise until the relief valve opens and the amber light is lit. 3. Turn the wheel clockwise slightly until the light is out. The relief valve will now operate at set pressure. 4. When the pump is not in operation, the adjusting hand wheel is already set to a maximum pressure of 250 psi. INFORMATION This section intentionally left blank. DEFINITIONS This section intentionally left blank. CROSS-REFERENCES NFPA 1901, Standard for Automotive Fire Apparatus, 2016 edition.