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HomeMy WebLinkAbout310.007 - Diesel Particulate Filtration System (REGEN) ProcessEffective Date: July 2021 Robert J. Garcia, Engineer Current Revision Date: 07/05/2023 Section 310.007 Next Revision (1) Date: 07/05/2028 Page 1 of 5 Fresno City Fire Department 300 Training and Equipment Manual SECTION 310.007 DIESEL PARTICULATE FILTRATION SYSTEM (REGEN) PROCESS PURPOSE The purpose of this policy is to provide an outline of the regeneration (Regen) for the Diesel Particulate Filtration System (DPFS) used by the Fresno Fire Department (FFD or Department). APPLICATION Lamps alert the driver when regeneration is needed. OPERATIONAL POLICY This section intentionally left blank. OPERATIONAL GUIDELINE This section intentionally left blank. PROCESS How To Perform a Parked (Stationary) Regeneration: If the apparatus DPFS Lamp is illuminated or flashing perform the following steps: 1. Park vehicle in an appropriate location, set parking brake and place transmission in Neutral, and allow up to one hour for the regen. 2. Set up a safe exhaust area. Confirm that nothing is on or near the exhaust system surfaces. 3. Ensure that the fast-idle and power take-off (PTO) switches are off before starting the regen. 4. Push the Manual Regen Switch to begin a parked regen. Effective Date: July 2021 Robert J. Garcia, Engineer Current Revision Date: 7/05/2023 Section 310.007 Next Revision (1) Date: 7/05/2028 Page 2 of 5 Note: Engine speed increases, and there may be a noticeable change to the sound of the turbocharger during the regen process. Once the DPFS is regenerated, the engine automatically returns to the normal idle speed. 5. Monitor the vehicle and surrounding area during regen. If any unsafe condition occurs, shut off the engine immediately. To stop parking, regen, depress the brake, or throttle pedal. 6. Once regeneration is complete, exhaust gas and exhaust surface temperature remain elevated for three to five minutes. 7. Reference your Spartan Operations and Service Manual for further information. Note: If a call for service is received during the regen process the regen can stop when the parking brake is released or service brake is depressed. If a regen is still required as indicated by an illuminated or flashing DPFS lamp, then continue the regen when you arrive back at the station. INFORMATION The DPFS is an integral component of the after-treatment system on vehicles equipped with EPA 2007 and newer engines. It captures Particulate Matter (PM) in a wall-flow ceramic filter. The exhaust system periodically undergoes regeneration, raising temperatures to oxidize captured PM and clean the system. After-treatment Diesel Particulate Filter (DPFS) Lamp: Illuminated (Figure 1) DEFINITIONS This section intentionally left blank. Effective Date: July 2021 Robert J. Garcia, Engineer Current Revision Date: 7/05/2023 Section 310.007 Next Revision (1) Date: 7/05/2028 Page 3 of 5 The After-treatment DPFS Lamp indicates, when illuminated or flashing, that the After- treatment DPFS requires regeneration. This is accomplished by the following: • If the vehicle is equipped with a Regeneration Inhibit Switch, ensure that the switch is not in the Inhibit position. • Perform a DPFS regeneration by performing a parked regen. Flashing (Figure 2) If a regeneration of the DPFS is not performed in a timely manner after the DPFS Lamp is illuminated, the Lamp begins to flash. This indicates a higher level of particulate matter in the DPFS Lamp. Flashing With a Check Engine Lamp/Amber Warning Lamp (Figures 3 and 4) A flashing DPFS Lamp combined with an illuminated Check Engine Lamp/Amber Warning Lamp indicates that the after-treatment DPFS needs regeneration immediately. A parked regeneration is required. Effective Date: July 2021 Robert J. Garcia, Engineer Current Revision Date: 7/05/2023 Section 310.007 Next Revision (1) Date: 7/05/2028 Page 4 of 5 Stop Engine Lamp (Figure 5) If a parked regeneration is not performed, the red Stop Engine Lamp should illuminate. As soon as it is safe to do so, the vehicle should be stopped. Apparatus should be placed out of service and proper notifications should be made. Note: Cummins engines calibrated for emergency vehicle use are programmed to not reduce power or speed due to soot load. However, excessive soot load may impact engine performance. High Exhaust System Temperature (HEST) Lamp (Figure 6) The HEST Lamp illuminates to indicate that high exhaust temperatures may exist due to after-treatment regeneration. This is normal and does not signify the need for any kind of vehicle service or engine service. When this lamp is illuminated, ensure that the exhaust pipe outlet is not directed at any combustible surface or material. Reference your Cummins Owner’s Manual for complete instructions. Regeneration Inhibit Switch (Figure 7) Effective Date: July 2021 Robert J. Garcia, Engineer Current Revision Date: 7/05/2023 Section 310.007 Next Revision (1) Date: 7/05/2028 Page 5 of 5 The purpose of this switch is to prevent or disable active after-treatment DPFS regeneration. Reference the vehicle Owner’s Manual for complete operation and use of this switch. Unnecessary or excessive use of the Regeneration Inhibit Switch can result in a loss of fuel economy, or an increased need for parked regeneration. DEFINITION This section intentionally left blank. CROSS REFERENCES https://s3.amazonaws.com/tsresources.targetsolutions.com/FF8ED1DB-36A2-2C78- 68A5-6075E56D8D0F.pdf Spartan Operations and Service Manual